GORE® Ethernet Cables for Aerospace & Defense
Our compact, high-density solutions provide superior protection at higher transmission speeds to meet Cat5e, Cat6A and Cat8 protocols.
Fast Ethernet Speeds for Data & Video Transfer
Gore’s defense and aerospace Ethernet cables offer several protocol configurations that reliably transmit data and video at high-bandwidth speeds with superior crosstalk and low loss in extreme conditions. Smaller, weight-saving diameters allow flexible routing and tighter bending, ideal for space-constrained applications.
Equipped for today and prepared for the future, GORE® Ethernet Cables protect against challenging operational conditions, maintenance activities, and environmental factors — essential for defense and aviation system reliability and longevity.
High-Speed Transmission
Capable of transmitting signals up to 40 Gb/s, Gore’s cables deliver unfailing data and video with superior crosstalk and low insertion loss in critical systems and sub-systems.
Superior EMI Shielding
These cables effectively minimize electromagnetic interference (EMI) and improve signal integrity at higher frequencies among electronics, providing better noise immunity and reduced EMI emissions.
Robust Protection
High-density constructions tolerate wide temperature and pressure changes, abrasion, vibration, shock, chemicals, moisture and more over the system lifespan.
Lightweight & Flexible
Featuring compact, highly flexible diameters, these cables make routing easier in tight installation paths while saving significant weight for more cargo and payload.
Thoroughly tested and qualified to meet the most stringent industry standards, GORE Ethernet Cables deliver valued high performance in many military, airborne and space applications.
| Application | Cat5e/6A/8 (4 Pairs) | Cat5e (Quadrax) | Cat5e (2 Pairs) |
|---|---|---|---|
Avionics/Vetronics Digital Networks | ✓ | ✓ | ✓ |
Box-to-Box Inerconnects | ✓ | ✓ | ✓ |
Civil Aircraft Cabin Management Systems | ✓ | ✓ | ✓ |
Communications Systems | ✓ | ✓ | ✓ |
Data Storage | ✓ |
|
|
Defense Air & Land Program Upgrades | Abrams Main Battle Tank, C-130, F-16, KC-135, UH-60 |
|
|
Digital Visual Interface (DVI) |
| ✓ |
|
Electrical Wiring Interconnection System (EWIS) | ✓ | ||
Ethernet Backbone | ✓ | ✓ | ✓ |
Flight Management Systems | ✓ |
|
|
Flight/Propulsion Control |
| ✓ |
|
HD Camera Systems | ✓ | ✓ |
|
HD Video Systems | ✓ | ✓ | ✓ |
Military Mission Systems | ✓ | ✓ | ✓ |
Radar/Radio Systems | ✓ | ✓ | ✓ |
Sensor Data Collection & Processing | ✓ | ✓ | ✓ |
Serial Buses |
| ✓ | ✓ |
Tactical Links | ✓ | ✓ | ✓ |
Cat6AUltralight Ethernet Cable (4 Pairs): Gore’s Ultralight version for Cat6A protocol offers the same high-density construction, signal integrity and mechanical reliability as our standard version, but now lighter weight. These lightest-in-class cables deliver trusted reliability and high-speed performance for next-gen air and defense platforms.
Up to 50% lighter
For maximum payload and cargo capacity, our Ultralight Cat6A cables are up to 50% lighter than leading alternatives and 25% lighter than our standard version.
Cat6A & Cat8 Ethernet Cable (4 Pairs): Our Cat6A version maintains clear data and video transmission at speeds up to 10G BASE-T at lengths up to 80 m (262 ft.). Using our custom-built cable routing simulators, this version delivered proven installed performance where leading alternatives failed. Our Cat8 version offers faster speeds up to 40G BASE-T at lengths up to 22 m (72 ft.) without transitioning to a new cabling solution or adding weight.
Gore’s standard Cat6A 4-pair design is proven to save 1.93 kg per 100 m (13 lbs. per 1000 ft.) of weight in aircraft and combat vehicles. For even more payload and cargo capacity, check out our Ultralight Cat6A version.
Cat5e Ethernet Cable (Quadrax): This version uses dual differential pairs to transmit continuous bi-directional high-speed signals up to 100 MHz at lengths up to 70 m (230 ft.) using size 24 AWG and 50 m (164 ft.) using size 26 AWG. Our cable is roughly 40% smaller and up to 30% lighter than dual twisted pair constructions, making it a reliable substitute to meet higher data rates and weight-saving needs.
Cat5e Ethernet Cable (2 Pairs): This cable construction preserves signal integrity and reliably carries high-speed data and video up to 1 GHz on modern digital networks. Consider positioning 2 of our cables side by side to achieve Ethernet 1000BASE-T performance in aircraft and defense land applications.
For aircraft and military vehicles, each configuration of GORE Ethernet Cables can be terminated with a variety of leading connector systems and backshells, like ARINC and MIL-STD-38999 with size 8 contacts.
Get termination instructions for help mating our 4-pair Cat6A cable design with popular connector systems like Amphenol® and Glenair®.
Technical Information
DO NOT TRANSLATE
These values demonstrate the electrical, mechanical and environmental performance of GORE Ethernet Cables for defense air and land and civilian aircraft applications.
| Elec./Mech./Environ. Property | Cat8 (4 Pairs) | Cat5e/6A (4 Pairs) | Cat5e (Quadrax) | Cat5e (2 Pairs) |
|---|---|---|---|---|
Signal Transmission Speed | Up to 40 Gb/s | Up to 10 Gb/s | Up to 100 MHz | Up to 1 GHz |
Standard Impedance Ohms | 100 ± 10 | 100 ± 10 | 100 ± 10 | 100 ± 10/-5 |
Typical Operating Voltage V | < 48 | < 48 | < 48 | < 48 |
Nominal Velocity of Propagation % | 80 | 80 | 80 | 80 |
Nominal Time Delay ns/m (ns/ft.) | 4.10 (1.25) | 4.10 (1.25) | 4.10 (1.25) | 4.10 (1.25) |
Capacitance pF/m (pF/ft.) | 42.6 (13.0) | 42.6 (13.0) | 45.0 (13.7) | 41.0 (12.5) |
Minimum Near-End Crosstalk (NEXT) dB 10 MHz |
— |
59.2 |
50.0 |
59.2 |
Shielding Effectiveness dB | > 55 | > 55 | > 55 | > 55 |
Dielectric Withstanding Voltage Vrms Conductor-to-Conductor Conductor-to-Shield | 1500 1000 | 1500 1000 | 1500 1000 | 1500 1000 |
Jacket Material | Engineered Fluoropolymer | Engineered Fluoropolymer or PU Halogen-Free1 | Engineered Fluoropolymer | Engineered Fluoropolymer |
Jacket Color | White (Laser Markable) | EF: White (Laser Markable) PU: Black1 | White (Laser Markable) | White (Laser Markable) |
Conductor | SCC (Silver-Plated Annealed Copper) | Standard Cat5e/Cat6A: Ultralight Cat6A: | SCA (Silver-Plated High-Strength Copper Alloy) | SCA (Silver-Plated High-Strength Copper Alloy) |
Conductor Color-Coding | Solid Blue & White/Blue Stripe, Solid Orange & White/Orange Stripe, Solid Green & White/Green Stripe, Solid Brown & White/Brown Stripe | Solid Blue & White/Blue Stripe, Solid Orange & White/Orange Stripe, Solid Green & White/Green Stripe, Solid Brown & White/Brown Stripe | Blue/Red, Green/Yellow | Solid Green & White/Green Stripe, Solid Orange & White/Orange Stripe |
Dielectric Material | Expanded PTFE/PTFE | Expanded PTFE/PTFE | Expanded PTFE/PTFE | Expanded PTFE/PTFE |
Temperature Range °C | -65 to +200 | -65 to +200 | -65 to +200 | -65 to +200 |
Downloads | Data Sheet Data Sheet |
- Based on Gore’s part numbers, GSC-01-85237-VG, GSC-01-85238-VG and GSC-01-83134-VG for military vehicles.
DO NOT TRANSLATE
Our part numbers for GORE Ethernet Cables include the following:
Cat8 4-Pair Protocol
RCN9241
RCN9235-24
RCN9235-26
Cat5e 4-Pair Protocol
GSC-01-83471-00
GSC-01-83472-00
Cat6A 4-Pair Protocol
GSC-01-85237-VG
GSC-01-85238-VG
GSC-01-83134-VG
RCN8966-24
RCN9034-24
RCN9265-24 (Ultralight)
RCN8966-26
RCN9047-26
RCN9265-26 (Ultralight)
RCN9034-28
Cat5e Quadrax Protocol
GSC-03-84608-00
GSC-03-84820-00
Cat5e 2-Pair Protocol
RCN9133-24
RCN9133-26
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Amphenol is a registered trademark of Amphenol Corporation.
FireWire is a registered trademark of Apple, Inc., in the U.S. and other countries.
Glenair is a registered trademark of Glenair, Inc.
FOR INDUSTRIAL USE ONLY
Not for use in food, drug, cosmetic or medical device manufacturing, processing, or packaging operations.
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