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Longer Motor Life, Increased Tool Reliability, Maximum Voltage Endurance

With exceptional resistance to extreme downhole conditions, GORE® Magnet Wires are proven to maintain the highest voltage endurance, unmatched by traditional heavy build enameled wires. Our wires have a unique engineered fluoropolymer insulation that’s resistant to difficult conditions like chemicals, hydrolysis, and up to high pressure, high temperature (HPHT) environments.

Features & Benefits
Applications
Maintains Maximum Voltage Endurance Against Polymide Enameled Wire

GORE Magnet Wire is proven to provide durable mechanical protection and superior electrical performance continuously in severe downhole environments. Conclusions from testing showed that the polyimide enameled wire became brittle and cracked right away under mechanical stress. This type of wire lost its insulation resistance and voltage breakdown performance, which is unacceptable when trying to avoid tool failures, keep on schedule, and stay on budget. 

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Gore magnet wire dielectric breakdown voltage

A comparison of GORE Magnet Wire to a polyimide enameled wire using ASTM/NEMA MW 1000 test method.  The same AWG size with comparable insulation thicknesses was used for both wires.  The dielectric voltage breakdown after 12 days exposure to hydrolysis in 0.3% H2O and synthetic oil at 280°C was tested.

Improved Electrical and Mechanical Performance

Manufacturers can count on:

  • enhanced durability due to specialized insulation materials
  • exceptional resistance to aggressive chemicals and hydrolysis
  • superior electrical performance in wide-ranging temperatures up to 260°C
  • proven highest voltage endurance in harshest downhole environments
  • longer motor life and increased tool reliability
  • minimize the risk of unexpected failures
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oil drilling

Oil Drilling

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Gas Drilling

Gas Drilling

Technical Information

These values demonstrate the electrical, mechanical and environmental performance of GORE Magnet Wire.

PropertyValue
Operating Voltage Range (V) AC300 — 600
Spark Test Voltage (V) AC1500
Dielectric Breakdown Voltage (kV) tested per ANSI/NEMA MW 1000a4.4
Wire InsulationEngineered Fluoropolymer
ConductorBare Copper
Operating Temperature Range (°C)-55 to +260
RoHSCompliant

a Testing based on size AWG 2801

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FOR INDUSTRIAL USE ONLY 

Not for use in food, drug, cosmetic or medical device manufacturing, processing, or packaging operations.

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