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Managing Thermal Runaway Propagation in Battery Energy Storage Systems

As battery energy density continues to increase, thermal runaway events become more severe and difficult to control. This places greater demands on insulation solutions to limit heat transfer and prevent propagation for the lifetime of the installation.

In battery energy storage systems (BESS), higher energy density concentrates more stored energy within each tightly packed module, increasing both the intensity and duration of thermal runaway events when they occur. To provide broader system-level safety and reliability, pack-level battery insulation must maintain thermal resistance and mechanical stability under extreme heat and pressure for the lifetime of the installation.

Gore applies material science and thermal management expertise to engineer insulation solutions designed to maintain reliable thermal runaway protection after long-term exposure to everyday stresses.

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Residential battery storage

Battery Insulation Engineered for Heat, Pressure and Compression

Gore’s battery insulation is a thin, compression-resistant thermal barrier engineered for high thermal resistance at elevated temperatures to help mitigate thermal runaway propagation risk in battery modules.

Markets & Applications

Grid-Scale Battery Energy Storage

Grid‑scale battery energy storage systems operate at high energy densities and cycle daily for years. Insulation solutions must remain reliable under repeated exposure to extreme heat and pressure. This maintains thermal barrier protection and prevents thermal propagation over the system’s lifetime.

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Aerial view of battery energy storage systems under a clear blue sky
Residential Battery Energy Storage

Residential battery energy storage systems prioritize compact design, reliability and occupant safety, making effective thermal runaway mitigation critical in confined environments. Insulation solutions must deliver consistent thermal protection during a runaway event, even after normal operation has been exposed to sustained high heat and internal pressure.

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Residential battery storage systems mounted on wall of house

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FOR INDUSTRIAL USE ONLY 

Not for use in food, drug, cosmetic or medical device manufacturing, processing, or packaging operations.