GORE® Aerospace Ethernet Cables for Military Applications

Gore’s cables meet the military aerospace market’s emerging need for higher data rate cables in modern airborne digital networks. Engineered with a robust construction, our cables provide excellent electrical and mechanical performance in a small, lightweight, flexible and routable package that exceeds Cat6a requirements. 

Contact Us

+1 800 626 7708

Germany

+49 9144 6010

+49 9144 6816 (fax)

UK

+44 1382 56 1511

+44 1382 56 1007 (fax)

Italy

+39 045 6209 209

+39 045 6209 165 (fax)

France

+33 1 5695 6565

+33 1 5695 6401 (fax)

Spain

+34 93 480 6900

+34 93 373 7850 (fax)

Sweden

+46 31 7067800

+46 31 864226 (fax)

China (Beijing)

+86 10 5707 4999

+86 10 5707 4900 (fax)

China (Shanghai)

+86 21 5172 8299

+86 21 6247 9199 (fax)

China (Shenzhen)

+86 755 8359 8262

+86 755 8359 1654 (fax)

South Korea

+82 2 393 3411

+82 2 393 1285 (fax)

Japan

+81 3 6746 2582

+81 3 6746 2571 (fax)

Resource Library

Porfolio: GORE® Aerospace High Speed Data Cables for Military Applications

High Data Rate Cables High Data Rate Military Aircraft Cables

Download technical information for our portfolio of high-speed data cables, including benefits, applications, properties, specifications, qualifications and comparison test data.

English (U.S.)

All Resources For GORE® Aerospace Ethernet Cables for Military Applications

Overview

As the aerospace industry is demanding faster digital networks with increased performance, Ethernet cables need to provide more reliable signal integrity and deliver high-speed data transmission over greater distances to ensure mission-critical success.

Now approved on the SAE-AS-6070 Qualified Parts List (QPL), GORE Aerospace Ethernet Cables meet the increasing data demands of modern airborne digital networks in military aircraft. Our Cat6a version exceeds electrical requirements and delivers excellent signal integrity with sufficient margin for high-speed data transmission up to 10 gigabits over longer distances.

Easier Installation with Compact Design
Smaller Cat6a Cable Diameter

Smaller Cat6a Cable Diameter

Our Ethernet cables can significantly reduce size and weight while maintaining reliable signal integrity. Our Cat6a version has a compact design that is 24% smaller and 25% lighter than standard Cat6a cables. In fact, this version is proven to save 13 lbs. (5.9 kg) per 1000 ft. The smaller cable diameter also allows for greater flexibility and a tighter bend radius. All of this means that our cables can be easily retrofitted into existing aircraft structures without failing for less maintenance, downtime, and reduced overall costs.

Because of their electrical performance and long transmission distances, our cables can reduce the need for additional signal amplification in your system architecture — further decreasing weight and power requirements.

High-density construction of GORE Aerospace Ethernet Cables
A
B
C
D
E
F

Engineered fluoropolymer jacket

Close

Braided shield

Close

Aluminized polyimide shield

Close

FEP filler

Close

Color-coded composite dielectric

Close

Silver-plated copper or SPC alloy conductor

Close

High-density construction of GORE Aerospace Ethernet Cables

Applications

GORE Aerospace Ethernet Cables are engineered to perform reliably in a variety of applications, including:

  • avionics networks
  • cabin management systems
  • digital video systems
  • Ethernet backbone
  • F-16 upgrades
  • flight management systems

If you have any questions or to discuss your specific application needs, please contact a Gore representative.

Benefits

GORE Aerospace Ethernet Cables provide manufacturers with many benefits that improve electrical and mechanical performance such as:

  • reliable signal integrity with sufficient margin for high-speed data transmission up to 10 gigabits (Gb/s) over longer distances
  • reliable signal transmission for Cat6a requirements up to 80 meters
  • high-speed data transmission over longer distances, minimizing the need for additional signal amplification
  • unique design that provides superior electrical performance with lower attenuation, reduced crosstalk and improved shielding effectiveness
  • high-density construction that is 25% lighter and proven to save 13 lbs. (5.9 kg) per 1000 ft.
  • easy routing in confined spaces with greater flexibility and tighter bend radius due a diameter that is 24% smaller

For more information about the benefits of our cables, please contact a Gore representative.

Properties

These values demonstrate the electrical, mechanical and environmental performance of GORE Aerospace Ethernet Cables.

Electrical Property Value
Standard Impedance (ohms) 100 ± 10
Typical Operating Voltage < 15
Velocity of Propagation (nominal) (%) 80
Time Delay (nominal) [ns/m (ns/ft)] - 24 AWG 4.10 (1.25)
Capacitance [pF/m (pF/ft)] 42.6 (13)
Dielectric Withstanding Voltage (Vrms)
  Conductor-to-Conductor
  Conductor-to-Shield
 
1500
1000

 

Mechanical / Environmental Properties Value
Jacket Material Engineered Fluoropolymer
Jacket Color White (Laser Markable)
Conductor Silver-Plated Copper or Silver-Plated Copper Alloy
Conductor Color-Coding Solid Blue/White with Blue Stripe
Solid Orange/White with Orange Stripe
Solid Green/White with Green Stripe
Solid Brown/White with Brown Stripe
Dielectric Material ePTFE/PTFE
Temperature Range (°C) -65 to 200

 

Drawings

Part Numbers

Part Number AWG Size
(Stranding)
RCN8966-24 24 (19/36)
RCN8966-26 26 (19/38)
RCN9034-24 24 (19/36)
RCN9034-28 28 (19/40)
RCN9047-26 26 (19/38)

Qualifications

GORE Aerospace Ethernet Cables meet the stringent specification requirements of military aircraft. They have undergone substantial qualification testing to ensure they meet the specifications of the most current standards and our customers’ requirements.

Free Sample

Our Ethernet cables are now qualified according to the Society for Automotive and Aerospace Engineers (SAE) AS6070/5 and /6 recently released for military and civil applications. This new industry standard supports the AS50881 EWIS (electrical wiring interconnection systems) specification for high-speed data cables.

Fill out a short form to get your free 5-ft. sample of our Ethernet Cat6a cable.

Cable Connector Information

GORE® Aerospace Ethernet Cables

Download Gore’s best practices for terminating GORE Aerospace Ethernet Cables with leading high-speed aerospace connectors and related electrical data for cable-connector compatibility. 

Download an assembly drawing for connector part numbers.

Note: Drawing is for reference only to provide customers with relevant information related to connector options included in Gore’s best practices for terminating cable assemblies. Gore does not build assemblies specified in the drawing.

Cable Routing Simulator

Gore has been a long-time supporter of testing our products extensively to show how reliably they perform in real-world conditions before launching them to market. So, we designed a cable routing simulator to evaluate the effects of severe bending on high-speed data cables while being routed through an airframe. Testing characteristics such as return loss and crosstalk after routing through the simulator verifies whether a cable can withstand complex installation challenges that can degrade signal integrity and lead to failures over time. Now, military aircraft manufacturers can be sure they’re getting a robust Ethernet cable that delivers superior performance over the life of the aircraft — ultimately reducing maintenance, downtime, and total costs.

For more information about our Cable Routing Simulator, download the white paper.

Videos

Resources

Recent News

Event

Free Gore Webinar: High-Speed Data Transmission in Aircraft

September 14, 2017

Don’t miss our FREE webinar on Thursday, September 14 at 2:00pm EDT | 11:00am PDT!

Event

Gore at 2017 International Paris Air Show

June 19, 2017 - June 25, 2017

Visit us in Hall 2B, Stand F170 at this year’s air show!

Press Release

COTSWORKS® Named New Distributor and Value-Added Reseller of GORE® Aerospace Fiber Optic Cables for Civil and Military Aircraft Applications

Posted June 12, 2017

Gore is pleased to announce that COTSWORKS® has been recently named an authorized distributor and value-added reseller of GORE® Aerospace Fiber Optic Cables for civil and military aircraft applications in Europe and North America.

Press Release

Gore Showcasing High-Performance Solutions for Aerospace Applications at the 2017 International Paris Air Show

Posted June 5, 2017

Gore will present its most extensive collection of new and proven products at the largest international air show in Paris, June 19-25, at Hall 2B, Stand F170.

View all News & Events