Why choose between low emissions and high productivity? You can have it all.

When filter bags underperform, cement plants are left picking up the costs. But you shouldn’t have to choose between productivity and compliance. With the right filter bags, you can optimize kiln feed rates and maintain reliably low emissions.

What’s standing in the way of optimum baghouse performance?

Around the world, cement producers are dealing with challenges such as emissions levels, frequent bag replacement, and lower kiln feed rate – leaving them struggling to maintain productivity and achieve their sustainability goals.

You don’t want your baghouse to be a bottleneck. That’s why you need to address the following issues:

High emissions

When it comes to particulate emissions, your filter bags are your last line of defense. If they underperform, not only do you risk hefty fines for non-compliance, your social license to operate is also under threat.

But not all dust filtration bags are created equal – and their performance is also affected by how you decide to manage their upkeep. Do you carry out total filter bag replacements once every few years – resulting in a large, irregular expense, but more reliable, lower emissions? Or do you opt for lower, regular costs by changing just a small percentage of the filter bags each year, and put up with reduced filter performance?

High differential pressure

High differential pressure occurs as particulate builds up within the filter fabric. As the bags become clogged, they are more resistant to airflow, and so you end up increasing fan power to try to push air through the system. The result, of course, is higher energy costs and an increased carbon footprint. High dp commonly occurs when:

  • Upward airflow velocity between the filter bags (known as the lift velocity) is too high for the given bulk density of the specific dust being filtered in that baghouse, or;
  • Poor membrane integrity allows dust to plug the filter substrate, e.g. polyester felt or fiberglass.
Frequent bag changes

Short bag life causes higher than expected replacement costs and can put you at risk of exceeding emissions limits.

There are a number of reasons why your dust filtration bag might fail earlier than expected, including:

  • Stress during cleaning/pulsing, particularly when pulsing frequently
  • High-velocity (above 750 m/min) dusty gas causing abrasion of the membrane and filter bag.
  • Holes in the filter bag, which allow dust to pass through to the clean side of the baghouse and out through the stack – a problem that may require immediate attention.
Sub-optimal production rates 

Underperforming filter bags limit capacity through the baghouse, which has a knock-on effect on overall plant productivity. For some plants, their baghouse can be the biggest obstacle to increasing throughput – and that just shouldn’t be the case. With the right filter bags, you can increase productivity without having to upgrade your baghouse.

Achieving optimum baghouse performance with Gore 

At Gore, we strive to exceed your expectations of filter bag performance. As a world-leading filter bag manufacturer, we deliver scientifically proven PTFE membrane filter bags that enable you to achieve both your productivity and emissions targets, while also benefiting from long-lasting filter bags that promise the lowest total cost of ownership on the market.

Reliable peak kiln feed rates

Reclaim lost production capacity with GORE LOW DRAG Filter Bags. By offering up to 25% lower differential pressure with the same airflow as used previously, these unique ePTFE filter bags make it possible to increase throughput without expanding the baghouse.

Alternatively, GORE LOW DRAG Filter Bags can provide higher airflow (up to 20%) with the same differential pressure, allowing for more consistent peak kiln or mill feed rates.

Reliably low emissions

Solve emissions problems instantly with a switch to GORE LOW DRAG Filter Bags, which provide higher efficiency even relative to our previous best-in-class performance, giving you the lowest PM emissions. What’s more, we don’t sacrifice bag life for performance – we deliver both for the lowest total cost of ownership on the market. GORE LOW DRAG Filter Bags are the filter bags that enable you to:

  • Reliably meet NESHAP, MACT and NSPS limits
  • Achieve long-life compliance
  • Extend filter performance with sealed seams if required
Lower dP

Traditional filter bags get seasoned and blinded over time as their resistance to airflow increases. The GORE LOW DRAG Filter Bag, however, has a unique PTFE membrane structure ideally suited to fine particulate matter, which allows it to successfully capture product on the surface, to be removed through a quick and easy cleaning cycle for continued low resistance throughout the bag’s life. We will support you to achieve:

  • Optimized bag cleaning system
  • Consistent peak kiln feed rates
  • Low energy consumption
  • Reliably long bag life
Longer bag life

Long dust filter bag life results in lower overall costs, more stable operation and greater energy efficiency. But achieving long bag life isn’t just a question of choosing the ‘best’ filter; it’s the result of choosing the right filter for your baghouse, and creating the right operating conditions. GORE LOW DRAG Filter Bags are:

  • Customized to your baghouse tubesheet and cages
  • Made with superior laminates that resist penetration and respond well to cleaning
  • Designed for the lowest total cost of ownership on the market

GORE LOW DRAG Filter Bags

GORE LOW DRAG Filter Bags are a step change in industrial dry filtration, promising:

  • Increased throughput capability. With increased airflow through the dust filtration bags, production increases are possible without having to increase the size of the baghouse.
  • Longer bag life. Alternatively, by operating the same number of bags with the same airflow and the same differential pressure, longer bag life can be achieved.
  • Better burning of alternative fuels. Alternative fuels often require greater volumes of airflow for optimised combustion. With our unique PTFE membrane filter bags, you can increase airflow and burn more alternative fuels.
  • Fan energy savings. Reduced filter resistance enables the baghouse to operate with lower pressure drop, which means the fan motor can operate at lower rotational speed – cutting both cost and environmental impact.

We have a range of GORE LOW DRAG Filter Bags suitable for every process baghouse.

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GORE LOW DRAG Filter Bags Save maintenance costs in cement production
GORE LOW DRAG Filter Bags Optimize kiln feed rate in cement production
FOR INDUSTRIAL USE ONLY 

Not for use in food, drug, cosmetic or medical device manufacturing, processing, or packaging operations.