Overview

PROVEN SUPERIOR DURABILITY

Military standards now require high-speed copper cables connected to mission systems to meet new, more stringent durability requirements. But, adding more durability often includes thicker, heaver cable materials that can weigh vehicles down. Plus, bulky cables can be stiff, inflexible and hard to route in narrow pathways, especially in seats.

Gore offers a true, one-of-a-kind jacket for packaging high data rate cables that meets both new and existing standards without sacrificing size, weight or signal transmission performance.

GORE Abrasion Resistant Cable Jacket features a revolutionary fluoropolymer that meets EN3475-503 requirements. With our durable jacket, you no longer have to use additional protective sleeving now required for copper wires installed in vehicle seats.

Using SAE AS4373™, Method 703, we compared our 100-ohm quadrax cables wrapped with our abrasion-resistant jacket against alternatives. As we expected, the results were undeniable! Our rugged cable jacket drastically outperformed PFA and FEP materials for superior cut-through resistance at high temperatures without cracking, splitting or breaking.

Cut-Through Resistance at High Temperatures
Graph: Cut-Through Resistance at High Temperatures
THINNER, LIGHTER & MORE FLEXIBLE

Another bonus is that our state-of-the-art materials technology is thinner, lighter weight and more flexible with tighter bendability than commonly used materials. Maintainers will find that routing copper wires and cables packaged with our jacket improves installation in tight configurations.

Solve all typical installation and operational challenges with a rugged cable jacket that promises all-around, lifetime mechanical protection. Select GORE Abrasion Resistant Cable Jacket for packaging your copper wires supporting the latest high speed data protocols, like HDMI and more.

Features & Benefits

GORE Abrasion Resistant Cable Jacket is engineered with unique features that make it more durable against challenging environmental factors and in-vehicle conditions, including:

  • revolutionary fluoropolymer fiber material unmatched in the industry
  • abrasion-resistant, cut-through resistant and chemically inert material
  • thinner, lighter weight, highly flexible jacket design

Our cable jacket provides vehicle system architects and engineers with many benefits that improve electrical, mechanical and environmental performance such as:

  • meets strict EN3475-503 and SAE AS4373™ requirements for added durability
  • superior abrasion- and cut-through-resistance at high temps than other materials
  • eliminates the need for protective sleeving required for copper cables
  • allows copper wires to transmit high-speed data reliably in intended application
  • saves weight and expedites installation because of thinner, lighter material
  • simplifies routing in narrow seat structures due to more flexibility, tighter bending
  • ideal for packaging GORE High Speed Data Cables or industry alternatives

For more information about the features and benefits of our cable jacket, contact a Gore representative today.

Properties

These values demonstrate the electrical, mechanical and environmental performance of GORE HDMI Cables, 2.0 version packaged with GORE Abrasion Resistant Cable Jacket for defense land systems.

Electrical Property Value
Transmission Speed Gb Up to 18
Standard Impedance Ohms 100 ± 10
Typical Operating Voltage V < 15
Nominal Velocity of Propagation % 80
Nominal Time Delay ns/m (ns/ft) 4.10 (1.25)
Capacitance pF/m (pF/ft) 230.0 (70.0)
Maximum Skew Within Pair ps/m (ps/ft) 15.0 (4.6)
Dielectric Withstanding Voltage Vrms
  Conductor-to-Conductor
  Conductor-to-Shield

1500
1000

 

Mechanical / Environmental Property Value
Jacket Material Engineered Fluoropolymer Fiber Braid
Jacket Color Black
Conductor Silver-Plated Copper/SPC Alloy
Conductor Color Coding High-Speed Pairs: Blue/White,
Brown/White, Green/White, Red/White
Singles: Orange, Violet, White, Yellow
Triad: Gray, Pink, Tan
Dielectric Material Expanded PTFE/PTFE
Cut-Through Resistance kg (lb) (SAE AS4373-703)
  23°C
  70°C
  150°C

122 (270)
73 (160)
59 (130)
Scrape Abrasion Resistance Cycles (EN3475-503)
 30°C & 55°C/F 1.2 daN
> 8,000
Temperature Range °C -65 to +200

 

PART NUMBER & DRAWING

We invite you to download our drawing for GORE HDMI Cables, 2.0 version packaged with GORE Abrasion Resistant Cable Jacket to view characteristics, like diameter size, weight, minimum bend radius and insertion loss values.

Part Number AWG Size (Stranding)
RCN9195 Data/Drains/Discrete Pairs: 26 (19/38)
Capacitance-Controlled Singles: 28 (19/40)

 

Qualifications

GORE Abrasion Resistant Cable Jacket for Defense Land Systems has undergone substantial qualification testing to ensure it meets the most current industry standards and our customers’ requirements.

  • ABD0031 (AITM 2.0005); BSS7230; FAR Part 25, Appendix F, Part I: Flammability
  • ABD0031 (AITM 3.0008B); BSS7238; FAR Part 25, Appendix F, Part V: Smoke Density
  • ABD0031 (AITM 3.0005); BSS7239: Toxicity
  • EN3475-503: Test Methods for Scrape Abrasion
  • SAE AS4373™: Test Methods for Insulated Electric Wire (Contact Gore for available data)

For more information about the qualifications of our cable jacket, contact a Gore representative today.

More Information

LEARN MORE ABOUT GORE ABRASION RESISTANT CABLE JACKET OR ORDER NOW

High data rate copper wires supporting protocols like HDMI 2.0 packaged with GORE Abrasion Resistant Cable Jacket is the only proven reliable solution when the military wants the highest abrasion- and cut-through resistance. For more information or to discuss your specific characteristic limits and application needs, contact a Gore defense land systems representative today. Or, place your order now by reaching out to a trusted distributor.

Resources

Recent News

Press Release

GORE Honored by BAE Systems with Silver Supplier Award

Posted April 26, 2021

Gore announced today it was named a Silver Supplier for exceptional performance and contributions to supply chain success in 2020 by BAE Systems’ Electronic Systems sector.

Press Release

GORE® PHASEFLEX® Microwave/RF Test Assemblies Honored, Set Gold Standard with Industry Innovators Award

Posted September 16, 2020

W. L. Gore & Associates announced that its GORE® PHASEFLEX® Microwave/RF Test Assemblies were recognized among the 2020 Military & Aerospace Electronics Innovators Awards. An esteemed and experienced panel of judges from the aerospace and defense community recognized Gore as a Gold honoree. These assemblies are being recognized for their durability and reliability for precision testing of electronic warfare (EW) / radar suites; electronic surveillance/counter measures; radar warning systems; missile approach warning systems; and navigation/communication systems.

Event

Gore is Virtual at 2020 V-MDEX

May 20, 2020 - May 21, 2020

Due to the ongoing challenges of COVID-19, the Michigan Defense Exposition has been moved to a free virtual environment — now called V-MDEX.

Press Release

Gore Awarded 2019 Innovators Awards by Military & Aerospace Electronics

Posted February 13, 2020

Gore announced today that its GORE® Microwave/RF Assemblies, 7 Series and GORE® Aerospace Fiber Optic Cables, 1.8 mm Simplex were recognized among the best by the 2019 Military & Aerospace Electronics Innovators Awards. An esteemed and experienced panel of judges from the aerospace and defense community recognized Gore as a Platinum honoree for both product lines.

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FOR INDUSTRIAL USE ONLY

Not for use in food, drug, cosmetic or medical device manufacturing, processing, or packaging operations.