Through our specially engineered Corona-Resistant PTFE insulation, GORE High-Voltage Cables provide a minimum of 10,000 hours of reliable performance at maximum voltage ratings, reducing the time needed for running cables in a spacecraft.
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Due to operating conditions in space that are the harshest imaginable, space programs must have complete confidence that the cables connected to critical systems will continue to perform under that stress. And because repairs are not easy to make outside of planet Earth, these cables must not only be rugged but also boast decades of proven success. That’s where GORE® Space Cables for Traditional Space Applications from W. L. Gore & Associates come into play.
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Extend Product Life for High-Voltage Cables
Running cables in a spacecraft is time-consuming and difficult. GORE High-Voltage Cables reduce the frequency of this task by providing a minimum of 10,000 hours of reliable performance at maximum voltage ratings — ratings that are based on years of test data recorded under actual operating conditions.
Available as hook-up wire, ribbon cable or round cable, GORE High-Voltage Cables are specifically designed for applications that require high reliability for long periods of time, such as power supplies and amplifiers, traveling wave tubes, and high-voltage routing.
The Science Behind the Cables
The key to the outstanding performance of GORE High-Voltage Cables is the proprietary material used in the cable insulation: expanded polytetrafluoroethylene (ePTFE). Using this proprietary technology, we have developed a specialized Corona-Resistant PTFE. Gas molecules trapped inside the insulation can ionize and cause corona discharge when high voltages are applied, ultimately causing damage to the insulation, which in turn causes more gas molecules to ionize.
GORE® CR-PTFE allows the gas molecules to escape through the membrane without damaging the insulation. Because PTFE fibers are chemically inert and thermally stable, GORE® High-Voltage Cables can be used even at cryogenic temperatures or as high as 300°C for short periods of time.
To protect against the excess gases that occur during ascent into orbit, an additional jacket made of microporous GORE-TEX® fibers can be added to the cables. This jacket allows gas molecules and air to flow completely out of the cable, thereby eliminating the possibility of damage to the cable.
GORE High-Voltage Cables are typically used in:
- traveling wave tubes (TWTs)
- power supplies and routers
- high-voltage routing
Because of the cables’ high performance — drawing from the benefits of their Corona-Resistant (CR) PTFE insulation — the cables have been used on many critical space missions, including:
- European Communications Satellite (ECS)
- European Remote-Sensing Satellite (ERS)
- Hot Bird satellites
- Intelsat satellite communications
- RADARSAT satellites
For more than 25 years, we’ve provided highly reliable cable solutions for the space industry. The 100% success rate of our cables demonstrates our commitment to collaborating with customers when developing reliable and durable cables for these demanding applications.
Features & Benefits
GORE High-Voltage Cables feature a specially engineered Corona-Resistant (CR) PTFE insulation. CR-PTFE has many beneficial features — the material is:
- chemically inert and non-flammable
- highly resistant to electromechanical stress cracking
- available in wide range of AWG sizes
These features benefit manufacturers and users by providing:
- outstanding reliability in extreme environments
- long-lasting life because of specialized insulation
- reliable performance over a wide range of temperatures
- valued reliability delivered from an ESA-qualified and a DIN EN ISO 9001:2000-certified manufacturing facility
Additionally, we provide superior sales and technical support from Gore’s worldwide engineering team. If you have any questions about the features and benefits of GORE High-Voltage Cables, please contact us
All GORE High-Voltage Cables meet these technical specifications.
|Maximum Operating Voltage||1.5 kV AC (3.0 kV DC) to 16 kV AC (36 kv DC)|
|Conductor||Silver-plated copper or copper alloy, true concentric|
|Outer Jacket||Expanded PTFE and/or PTFE|
|Temperature Range||-200°C to +180°C|
Learn more about GORE High-Voltage Cables in a thorough data sheet and a white paper discussing the properties of cables that ensure peak electrical performance.
Visit Gore at the Army Aviation Mission Solutions Summit (AAAA)
April 26, 2023 - April 29, 2023
Stop by Booth 1023 and ask to see our demonstrations to watch how GORE® Cables and Materials perform reliably before and after installation and over time. We’re also eager to hear about your latest airframe and aviation system developments and talk with you about our solutions to ensure mission performance and aircrew protection for FARA, FLRAA and enduring fleet.
W. L. Gore & Associates Adds New European Distributor for High-Speed Data Cables
Posted September 27, 2022
W. L. Gore & Associates (Gore) announced today the addition of a new European distributor for its aerospace high-speed data cables. A.E. Petsche Company is now an authorized distributor for Gore’s entire selection of cables, including fiber optics, Ethernet, quadrax, HDMI, USB, shielded twisted pair, and more. Gore also offers higher-level cable protection systems and an abrasion-resistant cable jacket for packaging copper wires and cables.
W. L. Gore & Associates Expands Mission Capabilities for Microwave RF Assemblies
Posted June 16, 2022
W. L. Gore & Associates (Gore) announced a new higher-frequency 40Ghz option for its GORE-FLIGHT® Microwave Assemblies. The new option will help EW and C5ISR users and customers who want to transport electrical signals reliably with minimal size, weight and power. The newest capability for GORE-FLIGHT Microwave Assemblies will allow for higher frequency applications that will offer low loss, high integrity and greater longevity cables.
See Gore Demos at the Army Aviation Mission Solutions Summit (AAAA)
April 3, 2022 - April 5, 2022
Come by Booth 305 to watch demonstrations so you can see the durability and flexibility of GORE® Aerospace Cables and Materials and how they continually outperform leading alternatives before and after installation and over time.
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Not for use in food, drug, cosmetic or medical device manufacturing, processing, or packaging operations.
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