Overview

Efficiency

GORE® Cover is an encapsulated composting solution for composting of any type of organics waste or residuals. Recognized as the leader in delivering in-vessel performance worldwide. GORE® Cover delivers cost efficient to install and operate while providing optimized process control for producing consistent high-quality compost and effectively control odors and VOC emissions.

Flexibility

GORE® Cover is experienced with more than 400 installation in more than 30 countries. GORE® Cover meets the strictest of regulatory requirements worldwide. Facilities using GORE® Cover meet or exceed performance compared to established technologies – without the need for expensive buildings and air handling associated with biofilters.

Approved

The unique and proven design flexibility of GORE® Cover allows for responsible composting of the widest variety of organic materials (green, food, biosolids, MSW) in the most varied climates (hot/arid to wet/tropical to cold/subzero) and scalable in size for the smallest community scale composter to the larges industrial or municipal compost operator.

Why GORE® Cover

Drone photo of New York facility
GORE® Cover is about Proven Performance at the Total Lowest Cost to Operate

GORE® Cover users have the longest running facilities over time at lower costs by:

  • Higher return on investment (ROI)
  • Lower cost to operate
  • Increased throughput on smaller footprint
  • Production of high-quality compost

Mitigate and Reduce Risk Against:

  • Odors and VOC Emissions
  • Site Water Managements
  • Ensure Regulatory Compliance

GORE® Cover is a proven technology for aerobic composting using an engineered semi-permeable membrane combined with a positive direction aerated system. Compost systems using GORE® Cover deliver in-vessel performance and comparable environmental compliance protection compared to enclosed systems, tunnels or containers – as substantially lower costs.

Globally, GORE® Cover – as the market leader in encapsulated composting – has experience with over 400 installations in more than 30 countries worldwide processing over 4.0 millions tons of organics annually.

Complete System

GORE® Cover is more than just a covering – It’s a Complete System

The System combined with GORE® Cover – Creates a Pressurized Vessel

GORE® Cover is a proven technology for aerobic composting using an engineered semi-permeable membrane combined with a positive direction aerated system.

Controlled intermittent flow of air is introduced by specially designed controllers with temperature and oxygen feedback monitoring probes. By sealing the GORE® Cover with perimeter weighting or bunker fastening system, the GORE® Cover is pressurized to acing a true vessel to evenly distribute air and mositire to all areas of the organic material being processed.

The GORE® Cover system approach creates an ideal composting conditions to efficiently capture odors, VOC emissions while optimizing moisture management in the process. This results in higher throughput on smaller footprint and lower energy consumption with less human in operator involvement.

Professional Service Team Approach for GORE® Cover

GORE® Cover works with a highly experienced and dedicated supplier network to provide technical support from pre-design to installation guidance to commissioning, start-up and offers intensive operator training to ensure a sustainable operation, regulatory compliance and production of high-quality compost.

Our global supplier network is comprised of experienced owner / operators from existing composting and organic waste management facilities. Our system integrators provide real-world know how to ensure the development of your meets and exceeds your project goals regardless of feed stocks, climate region and throughout capacity.

GORE Cover Components
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Winding gear

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Ventilator station

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GORE Cover

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In-floor aeration channels

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Drainage system

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Computer

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Control Unit

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Tarpaulin retainer

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Oxygen/Temperature probe

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Temperature profile probe

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Technical Applications

One solution for a wide spectrum of technical applications

GORE Cover allows professional plant operation under the following conditions:

  • Delivering in-vessel performance as a:
    • Covered compost system
    • Covered aerated static pile
    • Encapsulated with in-vessel composting
  • Flexible designs offered by dedicated system supplier network
    • Bunker design
    • Heap design
    • Mobile design
  • For new projects or as a retrofit
  • Operates in most varied climate conditions form hot/arid to tropical/wet to extreme cold regions
  • Simple to operate , few moving arts and reduces complexity of composting
  • Scalable in size from as little as 100’s tons per annum to over 100,000’s tons per annum

Feed Stocks and Typical Organic Material Handling

GORE® Cover has experience with all types of organics

From yard waste to food waste, from green cuttings to digestate, from source separated organics to manure, from catering waste to paper sludge, from fish waste to slaughterhouse waste: There is few organic waste we can think of that has not been successfully treated with the GORE® Cover system. In every case the system has proved its flexibility, has never caused complaints about odor emissions and always delivers high class compost for a successful marketing approach.

As a result of an increasing number of waste water plants there is a strong trend towards the composting of biosolids. Whilst compost from biosolids offers a lot of environmental benefits, processing the input material is challenging (it has a high moisture content, is rich in nitrogen, contains potential pathogens) and requires a high degree of process control.

The key to successful MSW treatment is volume and moisture reduction to achieve landfill criteria as defined by national regulations. Alternatively Refuse Derived Fuel (RDF) can be produced to generate energy from waste.

Within this context the GORE® Cover system is ideal as fully capable stand-alone solution for processing pre-screened MSW. But it has also been proven to solve troublesome odor issues when curing MSW which was initially treated in a tunnel system.

Innovation and Performance

GORE® Cover is the leader in covered composting
  • Effective barrier from dust and bioaerosols >99%
  • Greater than >90% control of odors and VOC emissions
  • Easily meets time temperatures > 55 C (131 F) for pathogen reduction hygienization
  • Meets strict environmental compliance standards worldwide
  • Simple to permit
  • Low cost to maintain and operate
  • Robust durable and long lasting
Full service for customers

GORE Cover is sold by partners and system suppliers all over the world. In addition to custom made GORE Covers, control and aeration systems and user-specific handling options, a whole range of complementary customer services are available. These range from help with site layout, commissioning, training and marketing of compost, to full support with new or individual challenges in the field of organic waste treatment.

Partners with expertise in composting markets have a long track record in their countries and regions and are able to use their extensive experience to install excellent systems.

This special partnership completes GORE Cover’s role in producing high-quality compost.
Well done.

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